小而轻的便携式X射线残余应力分析仪各领域重点文章汇总

X射线衍射法是表面/次表面残余应力测定技术中为数不多的无损检测法之一，是根据材料或制品晶面间距的变化测定应力的，至今仍然是研究较为广泛、深入、成熟的残余应力分析和检测方法之一，被广泛的应用于科学研究和工业生产的各领域。2012年日本Pulstec公司开发出基于全二维探测器技术的新一代X射线残余应力分析仪——μ-X360n，将利用X射线研究残余应力的测量速度和精度推到了一个全新的高度，设备推出不久便得到业界的广泛好评。由于其技术先进、测试数据可重复性高、使用便携等优势，一经推出便备受业界青睐！

圆形全二维面探测器一个突出的优势就是X射线单角度一次入射到样品即可得到一个完整的德拜环，一次性获得500个数据点进行高精度数据计算，因而不再需要测角仪，从而摆脱了测角仪对不规则形状样品测试局限，使斜面、弧面、球面等不规则形状样品的残余应力测量成为了可能。除常规样品外，基于全二维面探技术的便携式X射线残余应力分析仪可以测试圆棒、轴承、底盘、螺丝、滚珠丝杠/杆、消声器、连杆、排气管、吊挂构件、角焊区、齿轮齿牙、车轮、管道、油罐、各种压力容器、桥梁等各种工件和构件的残余应力，其中以焊接残余应力检测/焊缝残余应力检测、管道残余应力（尤其钢管残余应力）检测、切削残余应力检测、油罐残余应力检测和齿轮残余应力检测在工业和科研中应用最为广泛。

2018年，日本Pulstec公司成功克服技术难点，发布了新的产品型号：μ-X360s，将全二维面探测器技术的产品设计和功能完善再次升级！目前，PULSTEC已经在全球17个国家安装了超过450台便携式X射线残余应力分析仪，被用于诸多大学和研究实验室中，包括日本、美国、英国、德国、中国和新加坡，以及许多工程制造企业，特别是诸如汽车、机械、航空航天领域等等各个行业，众多客户也进行了很多有意义的研究工作并发表了大量文章，近期我们对这些文章进行收集并按照应用及不同材料归类整理，希望可以帮助广大科研工作者更好了解PULSTEC μ-X360系列残余应力分析仪的强大能力及广泛应用。

一、焊接

• ●Increase of bending fatigue resistance for tungsten inert gas welded SS400 steel plates using friction stir processing, Materials and Design 61 (2014) 275-280

• ●Practical examination of the welding residual stress in view of low-carbon steel welds, J MATER RES TECHNOL. 2020; 9(3): 2717–2726

• ●Investigation of the Residual Stress in a Multi-Pass T-Welded Joint Using Low Transformation Temperature Welding Wire, Materials 2021, 14, 325.

• ●Measurement of Residual Stress in Arc Welded Lap Joints by cosα X-ray Diffraction Method, Journal of Materials Processing Technology, Volume 243, 2017, Pages 387-394

• ●Prediction of residual stresses induced by low transformation temperature weld wires and its validation using the contour method, Marine Structures 44 (2015) 232-253

• ●焊接工艺对SUS301L不锈钢残余应力的影响，Electric Welding Machine Vol. 48 No. 3

• ●不锈钢冷金属过渡焊角接接头应力及变形规律研究，Electric Welding Machine Vol. 47 No. 12

二、铝及铝合金

• ●Influences of residual stresses and initial distortion on spring back prediction of 7B04-T651 aluminium plates in creep-age forming, International Journal of Mechanical Sciences 103(2015) 115–126

• ●The influence of alloy composition on residual stresses in heat treated aluminium alloys, Materials Characterization 105 (2015) 47–55

• ●A parametric study of laser spot size and coverage on the laser shock peening induced residual stress in thin aluminium samples, The Journal of Engineering Volume 2015 Issue13

• ●Effect of cutting parameters on the residual stress distribution generated by pocket milling of 2219 aluminum alloy, Advances in Mechanical Engineering 2018 Vol. 10(12) 1–15

• ●Intermethod comparison and evaluation of near surface residual stress in aluminum parts subject to various milling parameters, 2019 Annual Conference on Experimental and Applied Mechanics Vol. 6

• ●Depth Profile of Residual Stresses to Analyze Textures in Extruded A6XXX, 2021 IOP Conf. Ser.: Mater. Sci. Eng. 1121 012042

• ●Research on Corrosion Fatigue Crack Propagation Behavior of Welded Joints of A7N01P-T4 Aluminum Alloys, Journal of Corrosion Science and Engineering. JCSE Volume 19, Paper 40

三、钛及钛合金

• ●Effect of coolant supplied through grinding wheel on residual stress of grinding surface, Advanced Materials Research Vol. 1017 (2014) pp 33-37

• ●Impacts of Machining and Heat Treating Practices on Residual Stresses in Alpha-Beta Titanium Alloys, Journal of Materials Engineering and Performance volume 29, pages3626–3637 (2020)

• ●Distributional analysis of residual stresses with the Ti-6Al-4V internal trapezoidal thread torsional vibration extrusion, The International Journal of Advanced Manufacturing Technology (2019) 105:4289–4307

四、镍基合金

• ●X-ray Residual Stress Analysis of Nickel Base Alloys, Advanced Materials Research Vol. 922 (2014) pp 274-279

• ●Experimental Investigation of Principal Residual Stress and Fatigue Performance for Turned Nickel-Based Superalloy Inconel 718, Materials 2018, 11, 879

• ●Effects of Cutting Edge Microgeometry on Residual Stress in Orthogonal Cutting of Inconel 718 by FEM, Materials 2018, 11, 1015

• ●基于二维面探的高温合金GH4169残余应力研究，表面技术. 2016,45(04)

五、钨合金

• ●Nanostructured laminar tungsten alloy with improved ductility by surface mechanical attrition treatment, Scientific Reports | 7: 1351 |

六、镁合金

• ●The relationships between residual stress relaxation and texture development in AZ31 Mg alloys via the vibratory stress relief technique, Materials Characterization 99 (2015) 248–253

七、钢铁材料

• ●Residual Stresses and Dimensional Changes Related to the Lattice Parameter Changes of Heat-Treated JIS SKD 11 Tool Steels, Materials Transactions, Vol. 55, No. 5 (2014) pp. 831 to 837

• ●Effects of Pulsed Magnetic Fields of Different Intensities on Dislocation Density, Residual Stress, and Hardness of Cr4Mo4V Steel, Crystals 2020, 10, 115

• ●Effect of Lubrication and Forging Load on Surface Roughness, Residual Stress, and Deformation of Cold Forging Tools, Metals 2019, 9, 783

• ●Effects of fine particle peening on fatigue strength of a TRIP-aided martensitic steel, International Journal of Fatigue, Volume 100, Part 1, 2017, Pages 206-214

• ●Very High-Cycle Fatigue Properties and Residual Stress Relaxation of Micro-shot-Peened EA4T Axle Steel, J. of Materi Eng and Perform 28, 6407–6417 (2019)

• ●X-ray Residual Stress Analysis of Stainless Steel Using cosα Method, Advanced Materials Research Vol. 922 (2014) pp 167-172

• ●X-ray Stress Measurement of Ferritic Steel Using Fourier Analysis of Debye-Scherrer Ring, Journal of the Society of Materials Science, Japan, Vol. 64, No. 7, pp. 567-572

八、陶瓷材料

• ●基于快速面探测方法的碳化硅表面残余应力测量， Diamond & Abrasives Engineering No. 6, Vol. 38, Serial 228

九、高熵合金

• ●Modeling and optimization for laser cladding via multi-objective quantum-behaved particle swarm optimization algorithm, Surface and Coatings Technology, Volume 381, 2020, 125-129 

十、实际工程应用

• ●Micro-Magnetic and Microstructural Characterization of Wear Progress on Case-Hardened 16MnCr5 Gear Wheels, Materials 2018, 11, 2290

• ●Integrated Forming and Surface Engineering of Disc Springs by Inducing Residual Stresses by Incremental Sheet Forming, Materials 2019, 12, 1646

• ●Determination of residual stresses for helical compression spring through Debye-Scherrer ring method, Materials Today: Proceedings, Volume 25, Part 4, 2020, Pages 654-658

• ●Study on the Influence of Metallic Powder in Near-Dry Electric Discharge Machining, Journal of Mechanical Engineering 66(2020)4, 243-253

• ●Shear cutting induced residual stresses in involute gears and resulting tooth root bending strength of a fineblanked gear, Archive of Applied Mechanics volume 91, pages 3679–3692 (2021)

• ●Damage Evaluation of Carburizing Gear for Remanufacturing, J. Japan Inst. Met. Mater. Vol. 85, No. 5 (2021), pp. 198–206

• ●在役球形储罐残余应力检测技术的应用及展望，特种设备安全技术 2019, (03)

编者：QUANTUM DESIGN中国公司于2015年将PULSTEC公司小而轻的便携式X射线残余应力分析仪引进中国，目前已在国内销售安装多台，客户遍布高校、科研院所及各工业领域。

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